A fleet system earns its cost only where money already leaks: engines idling through lunch, a breakdown that stops a crew, a rental nobody called off. This calculator prices those three with your figures, then shows the most a system could cost per machine and still pay for itself. A small answer stays small.

Run your own numbers

Enter figures from your own fleet. Each line of the result shows the formula that produced it.

About this tool
  • Idle fuel = machines × idle hours per machine per week × gallons burned per idle hour × fuel price × 50 weeks.
  • Breakdowns avoided = the number you choose × your cost per breakdown. We never suggest the number.
  • Rental overrun = rental days that ran past the job × the day rate.
  • Break-even = yearly value ÷ machines ÷ 12, per machine a month. Your figures stay in your browser.
machines
hours a week
gallons an hour
dollars a gallon
percent
a year
dollars, repair plus downtime
days a year
dollars a day
percent
Idle fuel a year (50 weeks)$67,500
Idle fuel you expect to save$13,500
Breakdowns caught early$24,000
Rental overruns stopped$9,000
Value a year, on your inputs$46,500
Break-even, per machine a month$65

A system that costs less than this per machine a month pays for itself on your inputs. Hold it against your written quote; hardware is a one-time cost and sits outside it.

How the math works

Every line of the result, in plain words.

  • Idle fuel

    Machines × idle hours × gallons per hour × fuel price × 50 weeks. Count only the idle hours you can cut.

  • Gallons per idle hour

    Use engine data or the spec sheet. Idle burn varies widely with engine size.

  • Why 50 weeks

    Fifty weeks, not 52, leaves room for holidays, weather days and the winter slowdown.

  • Breakdowns you avoid

    You choose how many unplanned failures a year earlier warnings could catch. If you are unsure, enter zero.

  • Cost of one breakdown

    Repair, crew standing by, replacement rental and lowboy trips. One of last year’s invoices will do.

  • Rental days over

    Days on rent after the work ended, times the day rate. Count only days a reminder would catch.

  • Break-even

    Yearly value ÷ machines ÷ 12. Any quote below it per machine a month pays for itself on your inputs.

  • The bottom line

    Idle fuel plus breakdowns avoided plus rental overrun. Your inputs added up, not a forecast.

ROI questions, answered

How do you calculate the ROI of equipment tracking?

Add up the costs that tracking lets you act on, then subtract what the system costs. This calculator prices idle fuel, the unplanned breakdowns you think you could avoid and rental days that ran past the job, all from your own figures, then divides the total into a break-even cost per machine a month to hold against any quote. It never guesses at savings for you.

Does the calculator include hardware and installation?

No. The break-even compares with the monthly software price only. Hardware is a one-time purchase, owned by you, plus installation per machine fitted, and both appear as separate lines on your written quote. Machines that already report through a manufacturer feed need no Gytix hardware, so count only the units you would actually fit.

Why doesn’t the calculator count engine wear from idling?

Because wear is harder to price honestly than fuel. Every idle hour still adds to the hour meter, which brings the next 250 and 500-hour services forward and counts against resale. We leave it out so the result stays conservative. If your shop tracks a cost per idle hour, multiply it by your yearly idle hours and add it by hand.

Where do I find my fleet’s idle hours?

Start with engine data, if any of your machines report it. Newer machines with a manufacturer telematics feed usually log idle hours apart from working hours. If none do, ask two operators how long a machine idles at the start of shift, at lunch and while waiting on trucks, then add up one week.

Is the result a promise of savings?

No. The result runs your own inputs through a simple formula, and Gytix makes no promise about what any fleet will save. How far idle time drops, or how many breakdowns get caught early, depends on your crews, your rules and how quickly someone acts on an alert.

Test the inputs on a walkthrough

Bring last year’s rental invoices and a week of hour meters. We check each figure against your machines, then send a written quote.